Heavy oil and tar sand | Extraction, Processing & Uses (2024)

heavy oil and tar sand, crude oils below 20° on the American Petroleum Institute (API) gravity scale that require mining or thermal recovery. Although the lighter conventional crudes are often waterflooded to enhance recovery, this method is essentially ineffective for heavy crudes between 20° and 10° API gravity, and thermal recovery becomes necessary. Heavy crude oils have enough mobility that, given time, they will be producible through a well bore in response to thermal recovery methods. Tar sands, which are less than 10° API gravity and contain immobile bitumen, will not flow into a well bore even under thermal stimulation and thus require mining.

History of use

Discovery

In ancient times the Elamites, Chaldeans, Akkadians, and Sumerians mined shallow deposits of asphalt, or bitumen, for their own use. Mesopotamian bitumen was exported to Egypt where it was employed for various purposes, including the preservation of mummies. The Dead Sea was known as Lake Asphaltites (from which the term asphalt was derived) because of the lumps of semisolid petroleum that were washed up on its shores from underwater seeps.

Bitumen had many other uses in the ancient world. It was mixed with sand and fibrous materials for use in the construction of watercourses and levees and as mortar for bricks. It was widely used for caulking ships and in road building. Bitumen also was employed for bonding tools, weapons, and mosaics and in inlaid work and jewel setting. In various areas it was used in paints and for waterproofing baskets and mats. Artistic and religious objects were carved from bitumen-impregnated sands, and the mining of rock asphalt was an important industry.

Centuries later, during the age of exploration, Sir Walter Raleigh found the famous “Pitch Lake” deposits in Trinidad. The Dutch made similar discoveries in Java and Sumatra.

Potential as a crude oil source

Of the world’s total oil resources, about 21 percent are heavy oils and about 30 percent are tar sands, though not all of these resources are considered recoverable. The development of heavy oil and bitumen reserves is increasing around the world. The increasing volume of cheaper heavy oil in the supply mix has provided an incentive for refiners to upgrade their equipment to process the poorer-quality heavier crudes. The upgrading investments have helped to maintain a demand for heavy oil in spite of the declining price of conventional crudes since the early 1980s. As the demand for heavy oil and crude from tar sands remains strong, heavy-hydrocarbon development projects are being initiated in several parts of the world. In addition, unsuccessful attempts to find new giant conventional oil fields in recent years has caused some producers to turn to the marginally economic heavy hydrocarbons to replace depleted reserves.

Composition and origin

Chemical composition

Geochemical analyses indicate that the heavy hydrocarbons are composed primarily of asphaltenes, resins, and metals (most commonly vanadium and nickel). The nature of individual heavy oil deposits varies widely as they are rarely chemically hom*ogeneous. Bitumen distribution in a deposit also varies, depending on the permeability and porosity of the reservoir rock.

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Formation

Nearly all the deposits of heavy hydrocarbons are degraded remnants of accumulations of conventional oils. Degradation begins when oil migrates toward the surface and encounters descending meteoric water (rainwater or any other water of atmospheric origin) containing oxygen and bacteria at temperatures below 93 °C (about 200 °F). A tarlike material is formed at the oil-water contact, and it eventually invades the entire oil accumulation. A process known as “water washing” removes the more water-soluble light hydrocarbons, particularly the aromatics. Biodegradation preferentially removes the normal paraffins. Heavy hydrocarbon accumulations may represent as little as 10 percent of the original conventional oil. They contain asphaltenes, resins, sulfur, and such metals as vanadium and nickel, which results in an increase in density. These apparently are the residues of a natural concentrating process and were not contributed by other sources. Thus, the deposits were emplaced as medium-gravity crudes, which later became immobilized by degradation in the reservoir. Some of the heavy oils, however, appear thermally immature and therefore may be unaltered.

The geologic environment

Almost all the heavy hydrocarbon deposits have been found in formations of Cretaceous, Paleogene, and Neogene age (about 145 million to 2.58 million years old). The exceptions include some deposits in Alberta, Canada, and in Russia. In Alberta bituminous Paleozoic carbonates unconformably underlie Mesozoic rocks (the Paleozoic Era began about 541 million years ago and lasted until the beginning of the Mesozoic Era, roughly 252.17 million years ago). In Russia most of the heavy hydrocarbons occur in strata dating back to the Paleozoic Era and earlier (i.e., the late Precambrian, which ended about 541 million years ago). Some heavy hydrocarbons are found in Paleogene and Neogene rocks in Central Asia.

The most prolific heavy hydrocarbon reservoir sediments are sandstones that were originally deposited in fluvial and deltaic, nearshore environments. The exceptions are the bituminous carbonate rocks of Alberta, Russia, and Central Asia. Smaller deposits of asphaltic carbonate rocks are common, notably in the Middle East and in Italy. Many heavy oil reservoirs have been found offshore beneath the continental shelves of Africa and North and South America. In addition, heavy hydrocarbons have been discovered beneath the Caspian, Mediterranean, Adriatic, Red, Black, North, Beaufort, and Caribbean seas, as well as beneath the Persian Gulf and the Gulf of Mexico.

Heavy oil and tar sand | Extraction, Processing & Uses (2024)

FAQs

What processes are involved with extracting oil from oil or tar sands? ›

Common extraction methods include surface mining—where the extraction site is excavated—and “in-situ” mining, where steam is used to liquefy bitumen deep underground. The largest deposits of tar sands are found in Alberta, Canada.

What is one of the major drawbacks of using tar sands as a source of oil? ›

Besides helping push us toward global warming catastrophe, oil shale and tar sands development destroys species habitat, wastes enormous volumes of water, pollutes air and water, and degrades and defiles vast swaths of land.

What processes may degrade oil into heavy oil or tar? ›

Nearly all the deposits of heavy oil are degraded remnants of conventional oils. Degradation begins when oil migrates toward the earth's surface and encounters water containing oxygen and bacteria. A tar-like material is formed at oil-water contact that eventually invades the entire oil accumulation.

What is oil sand or tar sand and how is it extracted and converted to heavy oil? ›

What is tar sand, or oil sand, and how is it extracted and converted to heavy oil? sand that contains bitumen. extracted by strip mining areas, coverted to heavy oil by seperating the bitumen from clay, sand, and water.

Why is tar sand bad? ›

And it is bad. In fact, oil from tar sands is one of the most destructive, carbon-intensive and toxic fuels on the planet. Producing it releases three times as much greenhouse gas pollution as conventional crude oil does.

What are the problems with shale oil extraction? ›

Surface mining of oil shale deposits causes the usual environmental impacts of open-pit mining. In addition, the combustion and thermal processing generate waste material, which must be disposed of, and harmful atmospheric emissions, including carbon dioxide, a major greenhouse gas.

What are three negative impacts of oil sand extraction? ›

Tar sands extraction emits up to three times more global warming pollution than does producing the same quantity of conventional crude. It also depletes and pollutes freshwater resources and creates giant ponds of toxic waste.

Can tar sands oil be refined to gasoline? ›

Tar sands (referred to as oil sands in Canada) are a combination of clay, sand, water, and bitumen, a heavy, black, asphalt-like hydrocarbon. Bitumen from tar sands can be upgraded to synthetic crude oil and refined to make asphalt, gasoline, jet fuel, and value-added chemicals.

What is a major problem of oil shale and tar sands? ›

Oil production from tar sands uses large amounts of land (for open-pit mining), water, and energy, when compared to other oil resources. Open-pit mining also produces a lot of waste (leftover sand, clays, and contaminants contained within the tar sands) that may pose a risk to nearby water supplies.

What fuel type is heavy oil? ›

Heavy fuel oil is a residual fuel incurred during the distillation of crude oil. It is used to generate motion and/or heat that have a particularly high viscosity and density. Heavy fuel oil is mainly used as a marine fuel. The quality of the residual fuel depends on the quality of the crude oil.

What is the difference between tar and heavy oil? ›

Heavy crude oils have enough mobility that, given time, they will be producible through a well bore in response to thermal recovery methods. Tar sands, which are less than 10° API gravity and contain immobile bitumen, will not flow into a well bore even under thermal stimulation and thus require mining.

How is tar sand converted to heavy oil? ›

Even then, the mined bitumen is too tarry to flow, so it is chemically manipulated further with heat and pressure in a process known as "upgrading" to become yellowish crude oil, diesel, jet fuel or other typical hydrocarbon products.

How much does it cost to extract oil from tar sands? ›

On a full-cycle basis, IHS estimated that a new greenfield oil sands mine (without an upgrader) required a WTI price between $85 to $95 per barrel on average in 2015-to breakeven. An steam-assisted gravity drainage (SAGD) project required between $55 to $65 per barrel to breakeven.

What are the pros and cons of petroleum? ›

It is easy to extract but is a non-renewable, limited supply source of energy. Petroleum has a high power ratio and is easy to transport. However, the extraction process and the byproducts of the use of petroleum are toxic to the environment. Underwater drilling may cause leaks and fracking can affect the water table.

How do you extract oil from oil sands? ›

Trucks move the oil sand to a cleaning facility where it is mixed with hot water and diluent (naphthanic, parafanic) to separate the bitumen from the sand. Sand, water, fine clays and minerals, or tailings, are separated from the bitumen and diluent and sent to tailings ponds where the sand settles.

What separation processes are involved in the oil sands? ›

Once the oil sand is crushed, hot water is added so it can be pumped to the extraction plant. At the extraction plant more hot water is added to this mixture of sand, clay, bitumen, and water in a large separation vessel where settling time is provided to allow the various components to separate.

What are the 3 methods of extracting oil and other fossil fuels? ›

Since fossil fuels are buried underground, many different techniques including surface mining, underground mining, vertical drilling, horizontal drilling, and hydraulic fracturing, can be used to access them.

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